Customizing Your Noodle Production Line to Meet Market Demands

Under the background of the increasingly diversified development of global ready-to-eat noodles market, the consumer demand for product taste, specifications, packaging, and the like is showing an increasingly personalized trend. Therefore, instant noodles manufacturers still need to customize the production line according to different products' production needs, especially to enhance its adaptability and market competitiveness. Keywords Customizer;nbsp;Instant noodle production line market survey; Modular design; Flexible production1 IntroductionIn recent years, with the improvement of contemporary living standard, the demand for convenience food such as instant noodles has also increased to a certain extent.

Market research and demand analysis: the direction of customization is clear

Customized transformation of the production line should be preceded by detailed market research and demand analysis, so that the direction of customized transformation can be determined, and whether the transformed production line can meet the specific needs of the market.

Consumer demand analysis: A detailed understanding of consumer preferences for instant noodle products through questionnaires, focus group interviews and other channels, including taste, specifications, packaging, price and other aspects. From this perspective, low salt, low fat, non fried and ready-to-eat noodles with the upgrading of health awareness, the number is becoming more and more mainstream development needs of consumers. It is recommended that enterprises adjust the product structure and develop new product types based on consumers' demand.

Competitor analysis: Analyze competitor types of products, market strategy, production process, etc., understand what kinds of products are the main product of the market, and what is the future development trend. It is also possible for they to develop differential product through analyzing advantages and disadvantages of competitor and avoiding with homologous competition.

Technical feasibility analysis: After clarifying the market demand, it is necessary to conduct technical feasibility analysis on the production line to determine whether existing production equipment and production process can meet the production needs of new products. There is a demand for new equipment or repurposing the existing equipment if the current system can not meet the demand.

Secondly, modular design: Distrubute more product line shares and contradict flexible.

Modular design: Disassemble the production line, divide the production line into several functions independent of each other, and can be flexibly combined according to demand for adjustment. Related: The Future is Here — ISRG Platform: Green Modular Design

Multiple functional modules: Based on its current production strategy, production lines are segmented into a number of different functional modules, such as flour mixer module, calender module, cooking module, frying module, cooling module, packaging module, etc. The correlation between modules still remains fine, because the function conclusion of each module is independent with each other.

Standardization of interface design: A standardized interface design should be adopted to facilitate the interconnection and replacement of modules. Want to based on the so-called technical modular design, which includes mechanical interfaces, electrical interfaces and control interfaces of the harmonious modular design, and strive to ensure that the connection between modules is convenient and fast, but also to avoid compatibility problems.

Output sentence

Third, flexible manufacturing: multi-variety small batch production.

Flexible production is the ability to adjust the production line quickly to meet the production of different products, so as to achieve multi-variety and small-batch production of fast, flexible production. A FlexibilityManufacture is a must to satisfy the unique requirement of the general public.

Performs automatic adjustments of production parameters under different products. Such as, according to the flour type, can automatically adjust the water content and mixing time of the dough; According to the nedle thickness, can automatically adjust the clearance and speed of calender roll.

Mould:, rapid mold change technology first applied to the packaging link, packaging process of rapid mold change technology is applied to the quick-adjust packaging mold, meets the different specifications and shape products packaging demand. The rapid mold changeover which is a new technology developed has to reduce the production line downtime a lot to enhance the productive efficiency.

In supreme line of production halfahohed on-line testing appliance, its performing product quality inspection, prompt discovery and remove unqualified product. The online test will ensure the quality of the product over time and increase the satisfaction of the consumers.

Fourth, data-based optimization: with sustainable accuracy, enhanced agility

The optimising productions theory means to constantly improve the production line and its adaptability based on data that is available during the production process.

Acquisition and monitoring of the data: During the production process, the system collects various data, such as production speed, equipment operation status, product quality data, etc.

By analyzing and mining the collected data, key factors that affect production efficiency and product quality can be identified.

Continuous improvement: Continuous improvement of production line, optimization of production process by the analysis results of data will greatly improve production efficiency and product quality and can also make the production line flexible to market demand.

Based on the above strategy, instant noodle product manufacturers can effectively customize the production line, seize the increasingly personalized demand in the market, enhance the market competitiveness, and achieve sustainable development. Enterprises also need to focus on market dynamics and adjust and optimize production lines frequently to cope with market changes in the future.