How an Instant Noodle Making Machine Can Boost Your Factory’s Output

As instant noodles are a convenient and economical food, they have a large consumer market in the world. As global economic competition has grown increasingly fierce, improving the production capacity of instant noodle manufacturers has become an irreversible trend. The use of new automated and efficient instant noodle production equipment can minimize costs, but the introduction of and updating of instant noodle machine technologies, production efficiency can be greatly improved, on the one hand, reduce operating costs, on the other hand, improve product quality, so that effectively improve the factory's overall competitiveness. Therefore, the focus of this research is the mechanism of action and influence of new instant noodle production equipment on improving the factory capacity, so as to provide reference for the upgrade of related enterprises.

Reduce manual intervention and improve production efficiency

1.1 Labor cost of automated production line: Traditional instant noodle production line requires the participation of a large number of manual work in all links such as raw material handling, noodle molding, frying, packaging, etc. This process is not only time-consuming but also susceptible to human error, leading to variation in product quality. Using automatic production line can replace most of the manual operations from the automatic measurement of raw materials to the automatic packaging and palletizing of finished products, to achieve the whole process automatic control. This greatly reduces labor costs, but also effectively reduces the scrap rate caused by human factors, and improves overall production efficiency. The app results in a 30-50% decrease in labor/tour guide costs in countries with factories using an automated production line.

1.2 Optimization of production process under precision control system: Modern instant noodle production equipment is equipped with advanced PLC control system and sensor technology, which can realize precise control and high-precision real-time monitoring of the production process. These systems can adjust the operating state of the production line by themselves according to the set parameters, such as automatic adjustment of steam pressure, frying temperature, cooling time, etc., to ensure the stability of product quality. Meanwhile, the system could record and analyze the production data in real time, and provide data support for optimizing the production process. The precision control system also allows for automatic fault diagnosis and alarm, timely detection and response of problems in the production process to minimize downtime.

Improve the production speed and shorten the production cycle

2.1 High speed milling and calender: production of traditional milling and calender equipment is limited in a single production, restricting the speed of the production process of the whole production line. The new high-speed flour mixer has the characteristics of fulland rapid mixing of flour and water through advanced mixing technology, which can significantly enhance dough quality and stability. There ever high precision calender machiner can realize the fast and balanced out compressing of the noodles, can better improve the quality and taste of the noodles. These improvements can cut down on the time it takes to get dough ready and expand the processing capabilities of the whole production line.

2.2 Efficient Frying and Cooling Equipment: Frying is a key process in the production of instant noodles, and the frying efficiency has a direct effect on the product taste and production speed. Advanced heating technology and oil circulation system are adopted to carry out accurate control and uniform heating of oil temperature at the new frying equipment, so as to shorten the frying time and improve the frying efficiency. About cooling facilities, vacuum cooling or forced air cooling technology can rapidly drop the temperature of the noodles, which helps to effectively avoid the noodle astringency, so as to guarantee the flavor and quality of products. A combination of effective frying and cooling equipment will help reduce the production period and improve the quality of product.

Intelligent management benefits: Monitoring and optimizing production for lean operations

3.1 Principles and functions of data collection and analysis platform: Intelligent production equipment can collect various data during production in real time, such as output, temperature, humidity, energy consumption, etc. By using the data analysis platform, these data can be mined and analyzed deeply to find out the key factors affecting production efficiency and product quality. Using production analysis, enterprises can optimize production process parameters, maximize equipment utilization, minimize energy consumption and achieve large-scale production.

3.2 Establishment of remote monitoring and maintenance system: The new production equipment generally carries the remote monitoring system, which can monitor the operating state of the equipment in real time and find potential faults timely. When technicians have remote access to equipment control systems, they can remotely maintain and troubleshoot equipment, which helps minimize downtime and improve productivity. Remote monitoring and maintenance system can greatly reduces maintenance cost and improves equipment availability.

Thereby, the import and generation of automatic and efficient production units can facilitate not only the generation capacity, but additionally lower the unit cost and improve the quality of manufactured products. The progress of automation reduces manual interference and improves production efficiency; The upgrade of equipment performance improved the production speed and shortened the production cycle. Intelligent management enables the oversight and improvement of the production process. Thus, upgrading production equipment is a key strategic choice for instant noodle manufacturers who expect to increase the scale of production and improve competitiveness.