How to Optimize Production Efficiency with an Instant Noodle Production Line

In the world, instant noodles or instant noodles are frequently consumed food. Automatic production line running at high efficiency is the key to the realization of the large-scale production, furthermore, instant noodle production line optimization efficiency is the direct relationship between the enterprise economic benefits and market competition ability. This paper discusses the measures of efficiency for instant noodle production line, and gives academic and practical advice from many sides.

1、Technology upgrade and process route optimization

(1) Appropriately configured equipment and streamlining processes are the prerequisites of improving production efficiency. 1. Example: The production equipment should be selected and configured based on the required production scale and product type to avoid oversized or undersized equipment. As if you need two different machines for fried and non-fried instantaneous noodles. Second, the layout of production process should be optimized, which can reduce the handling distance of raw materials, and minimize the waiting time and bottleneck links in the process. Minimize handlings with linear or U shaped layout layout, minimize the crossing lines of material handling to improve production efficiency. The other thing that we have to do is we have to leave enough space for a maintenance and a repair of the equipment. Simulation software is used to simulate the production lines in order to search for possible problems and to optimize the production lines.

Then, finally in order to raise the estimated level of automation and intelligence

Secret key factor in improving production efficiency is the level of automation and intelligence. The production of instant noodles has a high proportion of repetitive labor in the process of dough shaping, cutting, frying and cooling. Replacing manual operation with automation equipment and robots can effectively help you improve production efficiency, reduce labor costs. Such as a batch system capable of accurately measuring the ratio of raw materials, while minimizing human error, Very high Degree Automatic packaging system, Improve Packaging speed and quality. Moreover, by integrating intelligence control systems, real-time monitoring and data analysis of the production can be achieved, problems can be discovered and solved in a timely manner, and production parameters can be optimized, etc. Not only can we continuously improve the production process, but also we can optimize the production efficiency by mining and analyzing production data.

Lean production management practices are also being implemented

Lean production which is a production management mode to eliminate waste and increase the efficiency. Lean is particularly important for the whole instant noodle production line. One such system is kanban management system which watches for real-time materials inventory to help avoid both overstock and out of stock. By a lean value-stream data analysis, we can highlight the waste and mitigate it in the production. Furthermore, on one hand, we want to put more attention to the staff training and participation, staff was given a chance to contribute suggestions for improvements and have a continuous improvement culture in place. That is just a routine activity of 5S (that is sort, rectification, cleaning, cleaning, literacy) likes engaging in a work of employees to improve the work performance, work in enthusiasm in their environment of the work place.

4 Equipment maintenance and maintenance

To ensure the efficiency of the production, the operation of the equipment is the foundation. Establish a perfect equipment maintenance system to maintain equipment regularly, check, maintain, maintain, and replace wearing parts in time to avoid equipment failure. On top of that, they're just not getting trained nearly enough to operate better or maintain better. which can effectively extend the use time of the equipment and reduce the operation stop time caused by equipment accident, so as to improve the production efficiency. ● You can do a little device maintenance, record the detailed working state of the device, and maintain a foundation of device management.

The fifth is training personnel and upskilling.

The third factor is people, the active productiveness. Offers training and development of production line employees are more in-depth and employees skill level improvement and work efficiency, is one of the more important way to improve production efficiency. So that they master the latest production process and operation technology, skills training must be carried out staff regularly, equipment operation of the operations. Replace the dummy part with strengthen the cultivation of employees' team spirit, teamwork, interpersonal communication and other abilities, aquire employees the work together, and then suggest the efficiency cooperation of the whole production line. To motivate Employees Study Hard and Improve Their Quality with The Skills competition It must set up an appropriate incentive mechanism, so that the employees are willing to serve in production management, do production management proposal.

Therefore, the optimization of the production efficiency of instant noodles production line should be comprehensively considered from the aspects of the configuration form of the equipment, the layout of the process, the automation and intelligent level, the lean production management, and the equipment maintenance and the original training of the instant noodles production line. By optimizing and improving the production process, we can continuously improve the production line after production efficiency, reduce the production cost, and enhance the enterprise market competitiveness.