Why Choose a Fully Automated Instant Noodle Production Line?

The increasing demand for ready-to-eat noodles in the global market has led to numerous challenges for ready-to-eat noodle manufacturers, including optimizing production efficiency, reducing production costs, and maintaining product quality. Full automatic instant noodle production line, as the advanced production mode, is gradually becoming the development trend of the industry. In this regard, this paper will go indepth explore the reasons for selecting fully automatic  by multiple dimensions, including economic benefit, production efficiency, quality control and sustainability, and provide a reference for enterprise decision-making.

The first two are economic benefits: lower labor costs and higher fund utilization.

The most straightforward result of fully automated production lines is lowering of labor costs. The traditional manual operation mode needs a large number of workers to participate in the flour mixing, calendering, cooking, frying, packaging and other aspects, and the labor cost is high.

The labor cost is greatly reduced: The fully automated production line adopts advanced technologies such as robot, sensor and PLC control system to realize the unmanned or less unmanned operation of the production process. Automatic flour ratio, automatic dough rolling, automatic noodle cooking and frying, automatic mixing packet filling and packaging, automatic equipment to complete all the work, greatly reducing the dependence on manual labor, greatly reducing labor costs. In particular, at present rising labor costs, the economic advantages of automated production line is more prominent.

More use of funds: The early-stage investment in automated production lines is relatively large, but long-term operation can obtain higher utilization of funds. Explanation: automated production line can produce continuously 24 hours a day, it could replace the manual worker and save the cost of the labor, improve the equipment utilization, shorten the production cycle, and speed up the capital turnover. Moreover, automated production lines can also more accurately control their use of raw materials, thereby reducing waste and further lowering production costs.

Production efficiency: Increase production ability and decrease delivery time

In the fierce competition regarding market environment, enhanced production efficiency is an vital factor for the survival and development of enterprises. The fully automatic production line, which can greatly improve the production efficiency, shorten the product delivery cycle, and enhance the market competitiveness of the enterprise.

A large increase in the capacity: The fully automatic production line, compared with the traditional manual operation mode, can obtain a higher production speed and a larger production scale. Automation equipment is working continuously, and has stability, human factors are not interfered with, can effectively improve production capacity, meet market demand. Automated production lines can also shorten the production cycle and reduce the production process through optimization.

Reducing the delivery cycle: Fast response to market demand is an important manifestation of the competitiveness of modern enterprises. The efficiency advantage of automated production lines Can make enterprises quickly complete orders, shorten delivery cycles, improve customer satisfaction, and create market opportunities. Under the sudden market demand, the advantages of automated production lines are more obvious.

3、quality control: standard production, reduce artificial error

When it comes to enterprise survival, product quality is the cornerstone. Fully automated production lines can largely realize standardized production, reduce human errors, and effectively enhance the stability of product quality.

Standardization of production process: Automatic production line adopts PLC control system and sensor technology, which can modify key parameters in the production process, such as water content of dough, calendering thickness, cooking temperature, time of frying, etc., in real time monitor and control. Perform standardized and consistent production process of components, eliminate manual operation error through accurate control of each parameter, and improve the stability of product quality.

Food safety: In the automated production line, it is less contacted by humans during the production process, and risks of microbial contamination are minimized. And more, at the same time, the automated production line also can be installed on-line testing equipment, product quality detection, timely discovery and elimination of unqualified products, to ensure food safety.

Fourth, sustainability: energy conservation and emission reduction, and reduce environmental impact

In the view of sustainable development now increasingly concerned, the enterprise choice full automatic production line is inevitable choice of enterprise social responsibility and sustainable development.

Energy saving and emission reduction: Compared with the traditional manual operation mode, the fully automated production line can more accurately control the use of energy, such as reducing steam leakage, reducing frying temperature, etc., thereby reducing energy consumption and reducing carbon emissions. Additionally, automated production lines can apply renewable new energy as well, such as solar energy, to decrease the burden on the environment even more.

Resource economy: Robotic production lines can better control the use of original materials, and reduce waste. The automated production line can also recycle the by-products produced in the process of automatic production aging, such as the residue left in the frying oil can all be recycled, so as to achieve the purpose of pollution reduction and resource recycling.

In conclusion, fully automated instant noodle production line is an inevitable choice for enterprises to adapt to the development trend of the Times and improve market competitiveness. Automatic production lines can not only save labor cost but also enhance capital utilization, which can enhance production efficiency, shorten delivery cycle, ensure product quality, save energy and reduce emission, and reduce environmental impact. Of course, when selecting a fully automated production line, an enterprise also needs to fully consider their own actual situation, carry out a comprehensive evaluation and planning to ensure the maximum benefit of investment.